What is the most common cause of wire rope damage during re-shackling?

The most common cause of wire rope damage during re-shackling is incorrect or inadequate seizing. Seizing refers to the process of securing the wire rope to prevent fraying and to ensure that it maintains its integrity during operation. When seizing is done incorrectly or not adequately, it can lead to excessive movement of the strands of the wire rope, ultimately resulting in wear and potential damage. Proper seizing ensures that the wire rope is held securely in place, reducing the risk of damage caused by friction or bending.

In contrast, issues like incorrect installation can result in immediate performance problems but are not as specifically related to wire rope damage during re-shackling. Improper cutting of the wire may introduce sharp edges, but it is the handling and securing of the wire rope that is more critical during re-shackling. Weather-related factors can affect the overall condition of materials, yet they are not typically a direct cause of damage specifically during the process of re-shackling.